Introduction to gear case, advantages, characteristics and principles of gear

gear caseis an important part of transmission mechanical devices.，It can ensure that the size accuracy and shape accuracy of the gear case reach a higher level.、Because of its excellent performance, it is widely used in aerospace, automobile, metallurgy, mining and other fields. Especially under extreme working conditions such as high load, high speed load and high temperature load, the advantages of forged gear cases are more prominent.、In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the gear case. This enables the gear case to maintain good performance and prolong its service life during long-term use.、Forging process not only improves the strength and toughness of the gear case, but also helps to improve the mechanical properties of the gear case.、The application of alloy steel material and heat treatment technology makes the gear case surface hard and wear resistant.。

1、Brief introduction of gear case

gear caseis an important transmission mechanical device.，features include The tooth shape accuracy is high., Improve the overall mechanical properties., High hardness, High strength and toughness and Thick teeth，the main features are High precision, Strong bearing capacity, Good wear resistance, Can continuously mesh to transmit motion and power. and Long service life，It has the functions of Improve transmission accuracy and efficiency, Transmit motion and power., Bear load and impact, Improve transmission accuracy and efficiency and Transmit motion and power.，can be customized according to user's needs.。

gear case

2、gear case video

On-site aerial photography of gear case。

gear case

As you can see from the live video.，Jianing forging widely used in petrochemical industry, Construction machinery and equipment, mining machinery, Construction machinery and equipment, automobile making and other fields。

3、Functional advantages of gear case

The advantages of gear case are as follows:

1. Long service life

Because of its strong bearing capacity, high precision and good wear resistance, the service life of the gear case is relatively long.

2. Improve production efficiency and material utilization rate

Forging process can usually form multiple gear cases at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.

3. Strong bearing capacity

After the forging process, the internal structure of the gear case is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.

4. High precision

Forging process can ensure that the size accuracy and shape accuracy of the gear case reach a high level.

5. Improve production efficiency and material utilization rate

Forging process can usually form multiple gear cases at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.

gear case

4、gear case video live broadcast

The following is the live video of gear case designed and produced by Jianing for users, from which we can see the the advantage is Because of its strong bearing capacity, high precision and good wear resistance, the service life of the gear case is relatively long.、By forging process, metal materials are plastically deformed at high temperature and high pressure, which eliminates internal defects, such as porosity and slag inclusion, and makes the material structure more dense. This compact structure makes the gear case have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the gear case.、In forging process, the dimensional accuracy and shape accuracy of the gear case can be ensured through accurate die design and control. Compared with casting and other processes, the forging gear case has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.、Improve production efficiency and material utilization: Forging process can usually form multiple gear cases at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.、After forging process, the internal structure is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong. of JianingProduction and processing的gear case.。

gear case

As you can see from the live video.，Shanxi jianing forging co., ltd is a gear case。

5、gear case price concessions

The gear case price is introduced as follows:

1. market

Market change is one of the factors that affect the price range greatly. Market change is unstable, but there are certain rules to follow. Market change is caused by other factors, such as economic instability, competition among manufacturers and too big difference between supply and demand. These factors are the core reasons that cause the market to fluctuate greatly, and then it will have a bad impact on prices.

2. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

3. company strength

There are many gear case manufacturers on the market. Different manufacturers spend different costs, such as material costs, labor costs, manufacturing costs, etc., and their products are quoted differently.

4. Different regions

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

5. Configuration difference

Products of the same style, different configurations, the product price is definitely different, therefore, the gear case price is affected by the configuration, and the price varies.

gear case

6、How to choose the right product manufacturer?

Choosing a suitable gear case manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase gear case products that meet the demand and have good cost performance.。

Jianing forging

gear caseIt has a wide range of uses, and is often used inBear load and impact,Improve transmission accuracy and efficiency,Transmit motion and power.,Improve transmission accuracy and efficiency,Bear load and impact and so on，It can ensure that the size accuracy and shape accuracy of the gear case reach a higher level.、Improve production efficiency and material utilization: Forging process can usually form multiple gear cases at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.、In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the gear case. This enables the gear case to maintain good performance and prolong its service life during long-term use.、The application of alloy steel material and heat treatment technology makes the gear case surface hard and wear resistant.、In forging process, the dimensional accuracy and shape accuracy of the gear case can be ensured through accurate die design and control. Compared with casting and other processes, the forging gear case has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.，is a mechanical element made by forging process, and its rim is designed with teeth, which can cooperate with other gear cases or racks to realize efficient transmission of power and movement.。