Introduction to Cone shaft free forging, introduction to forging function advantages and characteristics
Cone shaft free forgingis a workpiece or blank obtained by forging and deforming a metal blank.,it is widely used in war industry, automobile, pressure vessel, metallurgy and energy,is a popular Cone shaft free forging,features include High productivity, High productivity, Light weight, Good anti-fatigue performance and Great forging flexibility,the advantage is Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.、After forging, its structure and mechanical properties can be improved.、By forging, not only mechanical parts can be obtained, but also the internal structure of metal can be improved, and the mechanical and physical properties of Cone shaft free forging can be improved.、After forging, its structure and mechanical properties can be improved.、Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.。
1、Brief introduction of Cone shaft free forging
Cone shaft free forgingis the metal that exerts pressure to shape the required shape or appropriate compression through plastic deformation.,customizable。
Cone shaft free forging
2、Cone shaft free forging advantage
Cone shaft free forgings have the following advantages.
- Improve material utilization rate
- high tenacity
- Good chemical uniformity
- Reduce the amount of subsequent processing
- Optimizing structural design
In the process of Cone shaft free forging production, through accurate blanking and forging process, the utilization rate of raw materials can be maximized and waste can be reduced.
The fiber structure of the Cone shaft free forging is reasonably distributed, which improves the toughness of the material and enables the Cone shaft free forging to bear greater impact force and alternating stress.
Forging can disperse the segregation of alloy or nonmetal and make the Cone shaft free forging have excellent chemical uniformity.
The forming precision of the Cone shaft free forging is high, and the subsequent processing amount is relatively small, thus saving the processing cost and time.
On the premise of ensuring the design strength, through reasonable structural design, the Cone shaft free forging can be lighter than the casting, thus reducing the overall weight of the machine or equipment and reducing energy consumption and cost.
Cone shaft free forging
3、Cone shaft free forging performance advantage
The advantages of Cone shaft free forging are as follows:
- High degree of automation
- Good fatigue resistance.
- Meet the requirements of complex working conditions
- Perfect quality assurance system
- Improve material utilization rate
Modern forging equipment has a high degree of automation, which can realize continuous and efficient production and greatly improve production efficiency.
The particle flow inside the Cone shaft free forging flows precisely along the contour of the part, and these continuous streamline lines are beneficial to reduce the incidence of fatigue or common faults.
The Cone shaft free forging has excellent mechanical properties and structural integrity, which can meet the use requirements under complex working conditions and ensure the long-term stable operation of the equipment.
In the process of Cone shaft free forging production, a perfect quality assurance system is established, and the raw materials, production process and finished product inspection are strictly controlled to ensure the reliable quality of the Cone shaft free forging.
In the process of Cone shaft free forging production, through accurate blanking and forging process, the utilization rate of raw materials can be maximized and waste can be reduced.
Cone shaft free forging
4、Cone shaft free forging characteristics
Cone shaft free forginghigh-precision,high tenacity,High production efficiency,high-intensity,Can bear large impact force or heavy load.,Forging can eliminate the defects of as-cast porosity and optimize the microstructure of metals during smelting.、After forging and hot working. Due to the deformation and recrystallization of metal, the structure is more compact, and the plasticity and mechanical properties of metal are improved.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.、Forging can eliminate metal porosity and holes, and improve the mechanical properties of Cone shaft free forging.、Forging can be used to exert pressure on the blank, so that it can produce plastic deformation and change its mechanical properties.,widely used in shipping, automobile, manufacturing industry, shipping, energy and other fields,the product looks beautiful.,forging equipment is used to apply external force to the blank, so that the metal blank is plastically deformed, so as to obtain forgings with required geometric shape and quality.。
Cone shaft free forging
5、Cone shaft free forging HD picture real shot
Cone shaft free forging HD real shot, showing the product style.。
Cone shaft free forging
Note: All the pictures in this article were taken by Jianing forging manufacturer.。
6、Functional advantages of Cone shaft free forging
Cone shaft free forgings have the following advantages.
- Eliminate internal defects
- Replace other processing methods
- high-intensity
- high tenacity
- High dimensional accuracy
During the forging process, the porosity, shrinkage cavity, cracks and other defects in the metal are closed under the action of high temperature and pressure, thus improving the structural integrity of the Cone shaft free forging.
In some cases, Cone shaft free forging can replace parts produced by other processing methods (such as casting, welding, etc.), thus simplifying the production process and improving production efficiency.
Through forging, the internal structure of the metal is denser and the grain is refined, thus improving the strength of the material. Hot forging promotes crystallization and grain refinement, which enables materials to achieve the greatest possible strength and consistency, and reduces the variation between parts.
The fiber structure of the Cone shaft free forging is reasonably distributed, which improves the toughness of the material and enables the Cone shaft free forging to bear greater impact force and alternating stress.
In the forging process of Cone shaft free forging, high dimensional accuracy and shape accuracy can be obtained through the precise forming of dies.
Cone shaft free forging
Cone shaft free forgingit can be used in manufacturing industry, power, construction machinery, war industry, rail traffic and other industries,is a common Cone shaft free forging。
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